What is the acceptable tolerance for shank diameter on an inspected cable?

The acceptable tolerance for shank diameter on an inspected cable is ±0.005 inches. This specification ensures that cables maintain their integrity and performance while fitting properly within aircraft systems. When considering the design and operational parameters of aircraft components, such precise tolerances are necessary to prevent issues like excessive wear, mechanical failure, or inadequate load carrying capacity.

A tolerance of ±0.005 inches strikes a balance between manufacturability and functionality, allowing for some variation in production while ensuring safety and reliability in operation. Tolerances that are too large could contribute to a higher likelihood of unacceptable performance or failure, while those that are too tight could complicate manufacturing processes and increase costs unnecessarily.